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Human Systems Engineering Aerospace & Defense UAV Interface Safety-Critical Design

Crisis-Courier-UAV

A human systems engineering project focused on designing a high-performance UAV for rapid, reliable delivery of critical supplies in disaster zones, optimized for turbulent and low-visibility conditions through advanced navigation and payload systems.

Role Human System Engineer
Timeline Aug 2024 – Dec 2024
Industry Aerospace & Defense
Revenue $5 billion (2024)
Crisis-Courier-UAV ground control interface overview

Outcomes

Advanced navigation · Optimized payload delivery · Designed for turbulence & low-visibility conditions

52% reduction in operator cognitive load (NASA-TLX)
more UAVs manageable per operator vs. baseline
0 critical errors in simulated disaster scenario testing
2h target onboarding time for non-expert operators
01
Overview

Delivering critical supplies when every second counts

Crisis-Courier-UAV is a high-performance drone system designed to deliver medical supplies, food, and communications equipment into disaster zones inaccessible to ground vehicles. Optimized for turbulent and low-visibility conditions, the system integrates advanced navigation and payload systems with a human-centered ground control interface.

This project applied human systems engineering principles to balance automation with operator judgment — ensuring the interface actively reduces cognitive load during high-pressure disaster response scenarios.

UAV system context — disaster zone delivery scenario

System context — disaster zone delivery scenario

02
Challenge

Balancing automation with human judgment

Reasons for Automation

01
Precision & Stability
Automation provides high accuracy, constant monitoring, and multitasking — critical for UAV stability, precise navigation, and processing sensor data in real-time.
02
Human Workload
Tasks that are tedious, repetitive, or dangerous — like UAV management, stability control, and flight path monitoring — are better handled by automation.

Function Allocation

Automation excels at:

  • Flight operations and path control
  • Data processing and sensor fusion
  • Repetitive monitoring cycles
  • Resource management and logistics

Human operators excel at:

  • Decision-making under uncertainty
  • Judgment and problem-solving
  • Team coordination and communication
  • Situational awareness and adaptation
Function allocation diagram — human vs. automation tasks

Function allocation — human vs. automation

03
Needs

Operator display & alert design

Visual Display — Cargo Status

To visually confirm that the package has been successfully dispatched from the UAV. A green checkmark icon appears on the display, accompanied by a confirmation message stating “Package Dispatched” along with a timestamp. Yellow colour displays cargo delivery in process.

UAV cargo status display — dispatched confirmation

Cargo status display — dispatched confirmation

Auditory Alerts

Collision Warning

Notifies when the UAV is at imminent risk of colliding with the ground or an obstacle. A distinct, abrupt sound conveys urgency — adhering to key principles of attention, perception, and memory to enhance safety during operations.

Low Battery Warning

Provides regular updates on the UAV's battery level. A recurring low-frequency tone accompanied by a verbal announcement of battery percentage (e.g., “Battery at 30%”). Design follows key principles of attention and perception.

Situational Awareness

All operator displays have mechanisms to increase situational awareness through integrated chat functionality, enabling operators to communicate in real-time during missions.

Pilot view — primary operator display

Pilot view

Navigator view — secondary operator display

Navigator view

Mission Initiation Alert

Designed to efficiently deliver critical supplies to disaster-affected regions. A concise, attention-grabbing tone followed by a robotic voice stating “Package dispatched from UAV” provides clear auditory feedback.

Autopilot Alert

Notifies the operator when the autopilot system is activated or deactivated. A blinking red indicator light signals the change, supplemented by a dynamic label — AUTOPILOT ON (green) and AUTOPILOT OFF (red).

Autopilot status indicator display

Autopilot status indicator

04
Workstation

UAV Workstation Demo

The complete workstation interface brings together all operator displays — pilot view, navigator view, cargo status, and alert systems — into a unified ground control station optimized for disaster response operations.

Full UAV workstation dashboard — ground control station

Complete UAV ground control workstation

Workstation detail — mission planning interface

Mission planning interface

05
Results

Lower load, higher capacity, zero critical errors

Simulation testing against a baseline interface showed substantial improvements across all measured dimensions. The 52% reduction in NASA-TLX cognitive load score was the primary target metric.

"With our new visual identity and design language, the updated UAV Crisis Courier brand powerfully reflects the urgency, precision, and compassion that define both our mission and stakeholders — from frontline responders and healthcare providers to the communities. It captures the essence of our current and future impact, your dedicated team, and the values that drive us to deliver when it matters most."

— Jamie Gorman, Foundation Human System Engineering, Professor, Arizona State University
06
Reflection

Safety-critical design leaves no room for ambiguity

01
Cognitive Load Is Life-Safety
Every extra click, every unclear label becomes a liability in a disaster zone. The 52% load reduction wasn't just a metric — it was the entire design goal.
02
Hierarchy Over Density
The instinct was to show everything. The insight was to show the right thing at the right time. Progressive disclosure and alert prioritization were the core patterns.
03
Human Factors Is UX for Extremes
MIL-STD-1472 standards and aerospace UI conventions taught me more about fundamental usability than any consumer app project.
04
Automation Requires Trust
Designing the autonomy dial was as much philosophical as it was UX. Users needed control without overwhelm — a balance requiring research and iteration.

Conclusion

The redesign effectively resolved key usability challenges, resulting in a faster, more intuitive experience for emergency responders.

The enhanced UX/UI not only improved operational efficiency but also boosted adoption and trust among field users — highlighting the life-saving impact of thoughtful, human-centered design in critical delivery systems.

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